HSI Impact Crusher Parts — Complete Wear Components

What We Supply

Complete range of horizontal shaft impact crusher wear parts: blow bars, impact plates, apron liners, side wear liners, rotor assemblies, and hardware kits. Available in martensitic steel, high chrome, and ceramic MMC alloys. Compatible with Metso NP, Kleemann MR, Sandvik QI, Trakpactor, McCloskey, Hazemag, and all major HSI brands.

  • 35+Years Experience
  • 500+Global Customers
  • 50+Countries Served

Your Source for HSI Impact Crusher Parts

Horizontal shaft impact crushers require precision-engineered wear components to maintain product quality and throughput. We manufacture and supply the complete range of HSI wear parts including blow bars, apron liners, curtain plates, side wear liners, rotor assemblies, and hardware packages.

Our aftermarket HSI parts are compatible with all major brands including Metso, Sandvik, Hazemag, Kleemann, Terex, and McCloskey. We provide OEM reference cross-matching, technical support for material selection, and global logistics to minimize your downtime.

HSI Crusher Wear Parts — Full Range

Select the component you need. Click through for detailed specifications, material options, and pricing.

HSI blow bars
Primary Wear Component

Blow Bars

Strike faces that determine output gradation and wear life. Multiple alloy options for different applications.

View Blow Bars & Specs →

Impact plates apron liners
Curtain / Apron Liners

Impact Plates & Apron Liners

Secondary reduction surfaces that shape final product. Controls CSS and reduction ratio.

Request Specifications →

HSI side wear liners
Frame Protection

Side Wear Liners

Protects crusher housing from impact and abrasion. Interlocking segments for easy replacement.

Check Compatibility →

HSI rotor assembly
Critical Assembly

Rotor Assemblies & Shafts

Complete rotor packages with balancing and rebuild services. ISO-grade balancing available.

Rotor Services →

Blow bar clamps wedges hardware
Retention Systems

Clamps, Wedges & Hardware

Blow bar retention systems, liner hardware, and complete fastener kits per changeout.

Request Hardware List →

Complete HSI wear kit
Full Package

Complete Wear Kits

Full blow bar set, impact plates, side liners, and hardware in one shipment. Package pricing available.

Build Custom Kit →

Material options: Blow bars available in martensitic steel, high chrome, and ceramic MMC. See detailed material guide on Blow Bars page →

Material Selection Overview

HSI impact crusher parts require different alloys depending on whether the component sees primarily impact, abrasion, or combined loading.

Blow Bars

Impact-Dominant Components

Blow bars are available in martensitic steel, high chrome, and ceramic MMC depending on feed type and tramp metal risk.

Detailed Blow Bar Material Guide →

Impact Plates

Impact + Abrasion Components

Curtain and apron liners typically use austenitic manganese or martensitic steel depending on crushing stage.

Side Liners

Abrasion-Dominant Components

Side wear liners use austenitic manganese or bimetallic construction for sliding contact wear resistance.

Rotor Components

Structural Integrity

Rotor bodies, discs, and wedges require high-strength steel with proper heat treatment and NDT verification.

Compatible with All Major HSI Brands

We reverse-engineer and manufacture parts for horizontal shaft impactors from all major OEMs. Send us your model number or part reference for exact fitment confirmation.

Other Major Brands

  • Rubble Master (RM Series)
  • Rockster (R Series)
  • Eagle Crusher (UltraMax)
  • KPI-JCI (Andreas)
  • Telsmith

Custom reverse-engineering available for any model

Don’t see your model? We can reverse-engineer from sample, drawing, or OEM reference number.

Get Compatibility Check

Blow Bar Parts Lookup

Search by brand → impact crusher series → model to view compatible blow bars and related wear parts.

Blow Bar Compatibility Reference

Brand Model Reference Material Weight
Eagle 1000 (UM-15) 1000 (UM-15) Martensitic; High Chrome; Ceramic Inserts 240.000
Eagle 1200 (UM-25) 1200 (UM-25) Martensitic; High Chrome; Ceramic Inserts 280.000
Eagle 1400 (UM-45) 1400 (UM-45) Martensitic; High Chrome; Ceramic Inserts 315.000
Eagle 1600 (UM-69) 1600 (UM-69) one piece Martensitic; High Chrome; Ceramic Inserts 590.000
Eagle 500 (UM-05) 500 (UM-05) Martensitic; High Chrome; Ceramic Inserts 155.000
Hartl 1060 1060 Martensitic; High Chrome; Ceramic Inserts 192.000
Hartl 1270 1270 Martensitic; High Chrome; Ceramic Inserts 245.000
Hartl 1310 1310 Martensitic; High Chrome; Ceramic Inserts 355.000
Hazemag AP-PM 1822 AP-PM 1822 Martensitic; High Chrome; Ceramic Inserts 865.000
Hazemag AP-PM 2225 AP-PM 2225 Martensitic; High Chrome; Ceramic Inserts 1300.000
Hazemag AP-S 0813 AP-S 0813 Martensitic; High Chrome; Ceramic Inserts 53.000
Hazemag APK1013 APK1013 Martensitic; High Chrome; Ceramic Inserts 295.000
Hazemag APK105 APK105 Martensitic; High Chrome; Ceramic Inserts 112.000
Hazemag APK40 HAZ789 Martensitic; High Chrome; Ceramic Inserts 83.000
Hazemag APK50 HAZ791 Martensitic; High Chrome; Ceramic Inserts 150.000
Hazemag APK60 HAZ 850A Martensitic; High Chrome; Ceramic Inserts 182.000
Hazemag APP1013 APP1013 Martensitic; High Chrome; Ceramic Inserts 256.000
Hazemag HAZ1013 HAZ1013 Martensitic; High Chrome; Ceramic Inserts 300.000
Hazemag HAZ1036 HAZ1036 Martensitic; High Chrome; Ceramic Inserts 270.000
Hazemag HAZ790 HAZ790 Martensitic; High Chrome; Ceramic Inserts 115.000
Hazemag HAZ793 (2 grooves)- M3717454 HAZ793 -M3717454 Martensitic; High Chrome; Ceramic Inserts 115.000
Hazemag HPI2025 HPI2025 Martensitic; High Chrome; Ceramic Inserts 946.000
Hazemag M0172990 M0172990 Martensitic; High Chrome; Ceramic Inserts 237.000
Hazemag M0174348 M0174348 Martensitic; High Chrome; Ceramic Inserts 275.000
Hazemag M1022/APS1313/AP-PH1214 M1022/APS1313/AP-PH1214 Martensitic; High Chrome; Ceramic Inserts 420.000
Hazemag M596 M596 Martensitic; High Chrome; Ceramic Inserts 9.700
Hazemag MOD 686 MOD 686 Martensitic; High Chrome; Ceramic Inserts 57.000
Inertia 4048 4048 Martensitic; High Chrome; Ceramic Inserts 308.000
Inertia 5066 5066 Martensitic; High Chrome; Ceramic Inserts 425.000
Irock S3151-13-4 S3151-13-4 Martensitic; High Chrome; Ceramic Inserts 385.000
Irock S3151-13-5 S3151-13-5 Martensitic; High Chrome; Ceramic Inserts 308.000
Keestrack Destroyer 1112,1113 Destroyer 1112,1113 Martensitic; High Chrome; Ceramic Inserts 250.000
Keestrack R3 R3 Martensitic; High Chrome; Ceramic Inserts 215.000
Keestrack R3 NEW R3 NEW Martensitic; High Chrome; Ceramic Inserts 230.000
Keestrack R5 R5 Martensitic; High Chrome; Ceramic Inserts 275.000
Keestrack R5 NEW R5 NEW Martensitic; High Chrome; Ceramic Inserts 270.000
Keestrack R6 KP R6 KP Martensitic; High Chrome; Ceramic Inserts 320.000
Keestrack R6 KT (Destroyer) R6 KT (Destroyer) Martensitic; High Chrome; Ceramic Inserts 306.000
Kleeman MR-130 Z/R 10665-2 Martensitic; Martensitic+Ceramic; High Chrome; Other materials on request 564.000
Kleemann MR100Z/ SHB10 (X shape) MR100Z/ SHB10 (X shape) Martensitic; High Chrome; Ceramic Inserts 250.000
Kleemann MR110Z EVO (C shape) MR110Z EVO (C shape) Martensitic; High Chrome; Ceramic Inserts 275.000
Kleemann MR122Z /SHB12 (X shape) MR122Z /SHB12 (X shape) Martensitic; High Chrome; Ceramic Inserts 318.000
Kleemann MR130Z EVO (C shape) MR130Z EVO (C shape) Martensitic; High Chrome; Ceramic Inserts 360.000
Kleemann MR130Z/SHB13 (S shape) MR130Z/SHB13 (S shape) Martensitic; High Chrome; Ceramic Inserts 367.000
Kleemann MR150Z (C shape) MR150Z (C shape) Martensitic; High Chrome; Ceramic Inserts
Kleemann MR150Z (X shape) MR150Z (X shape) Martensitic; High Chrome; Ceramic Inserts 440.000
Kleemann SHB14 SHB14 Martensitic; High Chrome; Ceramic Inserts 370.000
KPI-JCI(ASTEC) FT4240 FT4240 Martensitic; High Chrome; Ceramic Inserts 177.000
KPI-JCI(ASTEC) FT4250 FT4250 Martensitic; High Chrome; Ceramic Inserts 230.000
KPI-JCI(ASTEC) FT5260 FT5260 Martensitic; High Chrome; Ceramic Inserts 399.000
Lippmann 4248 4248 Martensitic; High Chrome; Ceramic Inserts 270.000
Lippmann 5165 5165 Martensitic; High Chrome; Ceramic Inserts 375.000
McCloskey I34 I34 Martensitic; High Chrome; Ceramic Inserts 155.000
McCloskey I44 I44 Martensitic; High Chrome; Ceramic Inserts 215.000
McCloskey I4C I4C Martensitic; High Chrome; Ceramic Inserts 305.000
McCloskey I54 I54 Martensitic; High Chrome; Ceramic Inserts 370.000
Metso NP-LT 1007 NP-LT 1007 Martensitic; High Chrome; Ceramic Inserts 140.000
Metso NP-LT 1110 NP-LT 1110 Martensitic; High Chrome; Ceramic Inserts 220.000
Metso NP-LT 1213/1313 (NP13) N62252515 Manganese; Martensitic; High Chrome; Ceramic Inserts 335.000
Metso NP-LT 1213/1313 (NP13) NP-LT 1213/1313 (NP13) Martensitic; High Chrome; Ceramic Inserts 325.000
Metso NP-LT 1315/1415 (NP15) NP-LT 1315/1415 (NP15) Martensitic; High Chrome; Ceramic Inserts 445.000
Metso NP1520/1620 NP1520/1620 Martensitic; High Chrome; Ceramic Inserts 730.000
Portafill 7000-IC Full 7000-IC Full Martensitic; High Chrome; Ceramic Inserts 144.000
Rockster R700 R700 Martensitic; High Chrome; Ceramic Inserts 128.000
Rockster R900 R900 Martensitic; High Chrome; Ceramic Inserts 175.000
Rubblemaster RM100 RM100 Martensitic; High Chrome; Ceramic Inserts 175.000
Rubblemaster RM120 RM120 Martensitic; High Chrome; Ceramic Inserts 275.000
Rubblemaster RM60 RM60 Martensitic; High Chrome; Ceramic Inserts 71.000
Rubblemaster RM70 RM70 Martensitic; High Chrome; Ceramic Inserts 93.000
Rubblemaster RM80/90 RM80/90 Martensitic; High Chrome; Ceramic Inserts 136.000
Sandvik CI124 CI124 Martensitic; High Chrome; Ceramic Inserts 218.000
Sandvik CI224 CI224 Martensitic; High Chrome; Ceramic Inserts 436.000
Sandvik QI340 (Extec I-C13, APP1013) QI340 (Extec I-C13, APP1013) Martensitic; High Chrome; Ceramic Inserts 256.000
Sandvik QI341 (QI240) QI341 (QI240) Martensitic; High Chrome; Ceramic Inserts 230.000
Sandvik QI353 QI353 Martensitic; High Chrome; Ceramic Inserts 312.000
Sandvik QI441 (QI440) QI441 (QI440) Martensitic; High Chrome; Ceramic Inserts 345.000
SBM 10.6.4 10.6.4 Martensitic; High Chrome; Ceramic Inserts 119.000
SBM 1311/1313 1311/1313 Martensitic; High Chrome; Ceramic Inserts 345.000
SBM REMAX 200 REMAX 200 Martensitic; High Chrome; Ceramic Inserts 194.000
SBM REMAX 300 REMAX 300 Martensitic; High Chrome; Ceramic Inserts 229.000
SBM REMAX 400 REMAX 400 Martensitic; High Chrome; Ceramic Inserts 275.000
Striker 1112/1312 1112/1312 -100mm Martensitic; High Chrome; Ceramic Inserts 338.000
Striker 1112/1312 1112/1312 -120mm Martensitic; High Chrome; Ceramic Inserts 400.000
Striker 1315 1315 Martensitic; High Chrome; Ceramic Inserts 460.000
Striker 907 907 Martensitic; High Chrome; Ceramic Inserts 160.000
Terex Cedarapids 5048 HIS 5048 HIS Martensitic; High Chrome; Ceramic Inserts 365.000
Terex Cedarapids 5064 HIS 5064 HIS Martensitic; High Chrome; Ceramic Inserts 240.000
Terex Evoquip Cobra 230/260 Cobra 230/260 Martensitic; High Chrome; Ceramic Inserts 140.000
Terex Evoquip Cobra 230/260 (Short/Half) Cobra 230/260 (Short/Half) Martensitic; High Chrome; Ceramic Inserts 116.000
Terex Evoquip Cobra 290 Cobra 290 Martensitic; High Chrome; Ceramic Inserts 190.000
Terex Finlay I-100 (IC-100) I-100 (IC-100) Martensitic; High Chrome; Ceramic Inserts 140.000
Terex Finlay I-110 (I-1310) I-110 (I-1310) Martensitic; High Chrome; Ceramic Inserts 187.000
Terex Finlay I-120 I-120 Martensitic; High Chrome; Ceramic Inserts 214.000
Terex Finlay I-130 I-130 Martensitic; High Chrome; Ceramic Inserts 365.000
Terex Finlay I-140 I-140 Martensitic; High Chrome; Ceramic Inserts 377.000
Terex Finlay IC110 IC110 Martensitic; High Chrome; Ceramic Inserts 190.000
Terex Powerscreen Pegson 1412 tracpactor (Hazemag chamber) Pegson 1412 tracpactor (Hazemag chamber) Martensitic; High Chrome; Ceramic Inserts 425.000
Terex Powerscreen Pegson 428 Pegson 428 Martensitic; High Chrome; Ceramic Inserts 206.000
Terex Powerscreen Trakpactor 320 (New clamped) Trakpactor 320 (New clamped) Martensitic; High Chrome; Ceramic Inserts 214.000
Terex Powerscreen Trakpactor 320 (Old clamped) Trakpactor 320 (Old clamped) Martensitic; High Chrome; Ceramic Inserts 215.000
Terex Powerscreen Trakpactor 550 (Hazemag chamber) Trakpactor 550 (Hazemag chamber) Martensitic; High Chrome; Ceramic Inserts 425.000
Terex Powerscreen Trakpactor 550 (Terex chamber) Trakpactor 550 (Terex chamber) Martensitic; High Chrome; Ceramic Inserts 390.000
Terex Powerscreen XH250 XH250 Martensitic; High Chrome; Ceramic Inserts 140.000
Terex Powerscreen XH320 (unclamped) XH320 (unclamped) Martensitic; High Chrome; Ceramic Inserts 215.000
Tesab RK1012 RK1012 Martensitic; High Chrome; Ceramic Inserts 192.000
Tesab RK623/624 2-320 Martensitic; High Chrome; Ceramic Inserts 104.000

This static list is a subset for quick reference. Use the filters above for the full, up-to-date catalog.

Rotor Maintenance & Rebuild Services

HSI rotor assemblies are critical to crusher performance. We provide inspection, repair, balancing, and complete rebuild services to extend rotor life and maintain safe operation.

Inspection Services

  • Visual inspection: Crack detection, wear assessment, hardware condition
  • NDT testing: Magnetic particle, dye penetrant, ultrasonic as needed
  • Runout measurement: Shaft straightness, disc alignment verification
  • Report: Detailed findings with repair recommendations and estimated costs

Rebuild Services

  • Welding repairs: Crack repair, buildup of worn seating surfaces
  • Machining: Re-face rotor body, true mounting surfaces
  • Component replacement: New discs, wedges, keys as required
  • Final balancing: Dynamic balancing per ISO 1940-1 standards

Balancing Requirements

Proper rotor balance is critical for bearing life, vibration control, and safe operation. We perform dynamic balancing to G6.3 grade or better.

  • Rotor speed range: 450–1200 RPM typical
  • Residual unbalance: ≤10 g-mm/kg maximum
  • Documentation: Balance report with before/after readings

Emergency Services

Rotor failure can cause extended downtime. We maintain stock rotor assemblies for common models and offer expedited rebuild services.

  • Exchange programs: Pre-balanced spare rotors available
  • Rush service: 48–72 hour turnaround for critical repairs
  • Field service: On-site inspection and repair capabilities

Need rotor inspection or rebuild? Send photos and model information for preliminary assessment.

Request Rotor Service Quote

Installation Guidelines & Safety

Proper installation procedures ensure safe operation and optimal wear life. Always follow OEM manuals and site-specific safety protocols.

Pre-Installation Checklist

  • Complete LOTO procedure, verify zero energy state
  • Inspect all lifting equipment and certified lifting tools
  • Clean all seating surfaces thoroughly before installation
  • Check blow bar weights — ensure matched set for balance
  • Verify hardware grade matches OEM specifications
  • Have torque wrench calibrated and available

Blow Bar Installation

  • Use certified lifting tools designed for blow bars
  • Install bars in correct sequence per OEM manual
  • Verify seating faces are flat and fully supported
  • Torque wedges to specification
  • Re-torque after 1-2 hours of warm-up operation
  • Confirm rotor balance before full-speed operation

Impact Plate Installation

  • Verify S1/S2 gap settings before and after installation
  • Check hydraulic cylinder function if equipped
  • Ensure proper backing support behind plates
  • Use correct grade fasteners and torque values
  • Verify curtain alignment and clearances

Side Liner Installation

  • Install interlocking segments in correct sequence
  • Verify door clearances and seal integrity
  • Check for proper fit without forcing or gaps
  • Inspect mounting points for wear or damage
  • Torque all fasteners to specification

Troubleshooting Common HSI Problems

Identifying wear patterns early helps prevent catastrophic failure and optimize part life.

❌ Uneven Wear Pattern

Symptom: One side of rotor wears 30-50% faster than other side

Common Causes:

  • Off-center feed distribution
  • Asymmetric S1/S2 curtain settings
  • Worn feed chute deflecting material

Solutions:

  • Center feed stream using chute adjustments
  • Measure and match S1/S2 gaps within ±2mm
  • Rotate bar positions every 200-300 hours

⚠️ Excessive Product Fines

Symptom: Product gradation shifts toward fines over time

Common Causes:

  • Blow bar edge rounding past optimal point
  • Rotor speed too high for application
  • S1 gap too tight

Solutions:

  • Flip or replace blow bars
  • Reduce rotor speed 10-15%
  • Open S1 gap in 5mm increments

🔧 Vibration or Noise

Symptom: Unusual vibration or rattling during operation

Common Causes:

  • Loose blow bar wedges or hardware
  • Rotor imbalance from worn bars
  • Damaged bearings

Solutions:

  • Stop immediately and inspect wedge torque
  • Replace worn bars in matched sets
  • Check bearing condition and lubrication

📉 Rapid Wear on New Parts

Symptom: Parts wearing 50-70% faster than expected

Common Causes:

  • Wrong alloy selection for feed type
  • Excessive rotor speed
  • High fines content in feed

Solutions:

  • Review alloy selection vs feed characteristics
  • Install pre-screen to remove fines below 10mm
  • Reduce tip speed; monitor product gradation

HSI Parts — FAQs

What are the main wear parts in an HSI crusher?

The primary wear parts are blow bars (rotor strike faces), impact/apron plates (curtain liners), side wear liners (frame protection), and rotor assemblies. Hardware including wedges, clamps, and fasteners also require periodic replacement.

How often should I replace HSI crusher parts?

Replacement intervals vary by application:

  • Blow bars: Varies by material and feed type
  • Impact plates: Typically 2-3× blow bar life
  • Side liners: Typically 3-5× blow bar life
  • Rotor rebuild: Every 3-5 years or per wear assessment

Always inspect regularly and replace before reaching wear limits.

Can I mix different manufacturers’ parts on my HSI?

Blow bars must be matched sets (same alloy and weight within 3%) to maintain rotor balance. Impact plates and side liners can typically be mixed if dimensions match. Always verify fitment and consult your service manual before mixing parts from different suppliers.

What’s included in a complete HSI wear kit?

A complete wear kit typically includes full blow bar set, all impact/apron plates, complete side liner set, and hardware package (wedges, clamps, fasteners). Kits are sized for major maintenance shutdowns and include estimated service hours based on typical applications.

How do I determine the right material for my application?

Material selection depends on feed type (hard rock vs. recycled concrete), abrasiveness (silica content), impact level (primary vs. secondary duty), and contamination (tramp metal risk). See our detailed blow bar material guide or contact us with your feed details for specific recommendations.

Do you offer rotor balancing services?

Yes, we provide dynamic balancing per ISO 1940-1 standards (G6.3 grade or better). Services include rotor inspection, crack repair, component replacement, machining, and final balancing with documentation. We also offer exchange programs for common models and 48-72 hour rush service.

Are your parts compatible with OEM equipment?

Yes. We manufacture parts compatible with all major HSI brands including Metso NP, Kleemann MR, Sandvik QI, Trakpactor, McCloskey, Hazemag, and more. All parts are reverse-engineered to match OEM specifications. Send your model number for compatibility confirmation.

What is the typical lead time for HSI parts?

Standard blow bar sets: 3-5 weeks. Common spare parts: 2-4 weeks from stock. Complete wear kits: 4-6 weeks. Rush orders available for emergency situations. Contact us for current availability.

Get Your Custom Quote in 24-48 Hours

Expert guidance for your HSI crusher parts needs. No hassle, no sales pressure.


35+ years serving mining & aggregate operations

Prefer a different method?
Email: [email protected]
Phone: +1 308 465 1950

What Happens Next?

  1. 1

    Instant Confirmation

    You’ll receive a confirmation message immediately

  2. 2

    Expert Review

    Our technical team analyzes your requirements

  3. 3

    Custom Quote

    Receive detailed pricing within 24 hours

35+ Years Experience

Serving aggregate, mining & cement industries

Quality Guaranteed

OEM-compatible parts with technical support

Secure & Confidential

Your information is protected and never shared

“ATF delivered exactly what we needed. Fast response, competitive pricing, and parts that lasted 30% longer than our previous supplier.”

— Operations Manager, Chilean Mining Company

Meet Our HSI Impact Crusher Parts Engineering Experts

Our team of metallurgical and applications engineers is dedicated to optimizing your impact crushing performance and reducing your cost per ton.

Bao Xiuru — Product Manager for HSI Parts

Bao Xiuru

Product Manager, HSI Wear Parts — 18+ years optimizing blow bar alloys and designs for maximum wear life in aggregate & recycling plants.

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Zhang Lin — Senior Foundry Engineer

Zhang Lin

Senior Foundry Engineer — Over 20 years of hands-on experience in the advanced casting and heat treatment of martensitic and high-chrome blow bars.

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Industries We Serve

Mining & Quarrying

Engineered wear parts for high-tonnage operations in hard rock mining, iron ore, copper, and gold extraction.

Aggregates Production

Optimized crusher parts for consistent product gradation in sand, gravel, and crushed stone operations.

Recycling & C&D

Rebar-tolerant wear parts for concrete recycling, asphalt reclamation, and demolition waste processing.

Cement Production

Reliable wear parts for continuous-duty limestone crushing in cement plants and lime operations.

Complete Your Crushing Circuit

Browse our full range of crusher wear parts

HSI blow bars

HSI Blow Bars

Detailed specifications, material options, and application guidance for impact crusher blow bars.

View Blow Bars →

Cone crusher liners

Cone Crusher Liners

Mantles and concaves for secondary and tertiary crushing applications.

View Cone Liners →

Jaw crusher plates

Jaw Crusher Plates

Fixed and swing jaw plates for primary crushing applications.

View Jaw Plates →


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